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Preventive Maintenance Extends the Lifecycle of Rolling Stock

The lifecycle of rolling stock is long, but without regular preventive maintenance and servicing, operational reliability and rail safety will suffer. Preventive maintenance is the most effective way to reduce unexpected downtime, extend the service life of equipment, and lower long-term costs.
The ECM’s role in rail safety
In railway operations, every piece of rolling stock has a designated ECM (Entity in Charge of Maintenance) registered as responsible for its upkeep. The ECM ensures that periodic inspections are carried out and that each unit remains in safe operating condition. Inspection reports help identify components that require servicing, allowing preventive actions to be taken early. This systematic approach to lifecycle management guarantees compliance and safety across the rail network.
Why preventive maintenance matters
Traditionally, maintenance has been performed only after problems appear. For rolling stock, this approach often leads to long downtimes, costly repairs, and higher rail safety risks. Preventive maintenance changes the game: equipment is inspected, serviced, and upgraded systematically — before failures occur.
Even a minor fault can quickly escalate into a major problem. Continuing to use equipment once it shows signs of malfunction can cause significant costs and prolonged downtime. Preventive maintenance ensures that small defects are corrected in time, avoiding expensive and dangerous failures.
How to anticipate maintenance needs
Successful preventive maintenance requires careful scheduling. It is not possible to bring all rolling stock into the workshop at the same time. At Saalasti Rails, we help customers avoid maintenance bottlenecks and seasonal peaks by taking equipment into service in advance — often before the busiest maintenance period. If a unit is released early, it can be scheduled for preventive maintenance in cooperation with the customer. This reduces downtime, secures capacity, and ensures the fleet is ready when it is needed most.
Tangible benefits for customers
- Shorter downtimes – preventive maintenance outside peak seasons minimizes disruptions.
- Extended lifecycle – critical components last longer when serviced on time.
- Cost savings – preventive maintenance reduces the risk of major failures and unplanned spare part needs.
- Improved rail safety – rolling stock consistently meets regulatory requirements and risks are minimized.
Spare parts and technology in lifecycle management
Spare parts availability is at the core of effective preventive maintenance, and Saalasti Rails ensures that the right parts are delivered timely and are fully compatible. Our maintenance system supports lifecycle management by tracking service schedules, inspection results, and component revisions. With our fleet management system service, customers can also follow the full history of their rolling stock units and, when agreed, access real-time sensor data and location information — enabling better planning, accurate maintenance scheduling, and timely spare part availability to avoid costly interruptions..
A complete preventive maintenance service
Preventive maintenance is more than mechanical checks. It is a full-service solution that includes:
- Maintenance agreements and ECM role – Saalasti Rails takes full responsibility for compliance and lifecycle management.
- Spare parts service – guaranteed availability of tested and compatible spare parts.
- Leasing equipment during service – customers’ operations continue smoothly while rolling stock is undergoing maintenance.
Preventive maintenance – an investment in the future
Preventive maintenance is not only a technical action but a strategic choice. It improves productivity, enhances rail safety, and supports the green transition by extending the lifecycle of rolling stock and reducing the need for unnecessary new purchases.
Contact Saalasti Rails today to submit a preventive maintenance request – and secure the reliability and lifecycle of your rolling stock.